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Welding Cap Patterns

Category Patterns
Welding caps were originally designed to help keep sparks from burning exposed skin when welding, but they are worn by non-welders as well. Making your own welding caps allows you to create ones that match your personality and it also can save you money. This page has advice about finding welding cap patterns.


Ask a QuestionHere are the questions asked by community members. Read on to see the answers provided by the ThriftyFun community or ask a new question.

March 6, 2006

Does anyone have a welding cap pattern that they could share with me? A printable pattern would be awesome.

Mary from Panama City Beach, FL

Answer Was this helpful? Yes
May 7, 20100 found this helpful
Best Answer

To all great news, I found a free pattern here:  neer/3226539174/

The site has the print out and instructions. I really hope this helps everyone out, I know I looked for a pattern forever.

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November 4, 20080 found this helpful

They do not have them at anymore. Anyone else have any luck?


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December 4, 20080 found this helpful

I have 2 welders cap patterns. I tore apart a commercially made one, and scanned it to a file.

I have a 4 panel or a 6 panel pattern. Contact me at mysticindiancelt (at) yahoo(dot)com

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December 29, 20080 found this helpful

Hi I also need a free weldding cap pattern my grand son is welding in the cold and ice and really needs them! I took onr of his old one a part to make a pattern but he is a big boy and it turned out to small! He needs a 7 1/4 to 7 3/4! Help please!

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January 2, 20090 found this helpful

I ordered a pattern from Paragon and sent the check and after months I did not receive it. I emailed them but they refused to answer my emails. RIpped me off.

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November 19, 20090 found this helpful

I also ordered from paragon and got ripped off. Iif you ordered through paypal as I did contact them and they will investigate it and try to give your money back. Hopefully paypal will shut paragon down.

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March 2, 20120 found this helpful

I have a huge favor. My husbands a boilermaker. He spends alot of money on welding caps and buys 3-4 a week. Lately, we cant afford them. He wants me to learn to make them for him. I have been trying with patterns for over a month. No luck. I am trying to find someone to send me a step-by-step video and in return I will pay. Please help!

Email LaceyLanz_Nixon AT

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July 25, 20161 found this helpful

Do u have a pattern that is not reversible , or can u tell me how to see panels together

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April 9, 20170 found this helpful

Please send me a welding hat pattern

Thank you

Marilyn Schmill

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April 10, 20170 found this helpful

Just wondering if your welding cap pattern is still available. Would like to get a PDF copy of both if possible.

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0 found this helpful
December 29, 2011

I'm looking for a welder's cap pattern. Can anyone tell me where to get one or if anyone may have one? Thanks.

By Patricia

Answer Was this helpful? Yes
January 9, 20120 found this helpful
Best Answer

I have made them for my husband. Since head sizes are different, the best way is to take an old one that fits him well, and take it apart. Use the pieces as your pattern. The first time I did this I made a papper pattern and then kept it for future use. Make sure you pre shrink your material before cutting it out as they will need laudering often and you don't want it to shrink and become uncomfortable.

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