Did you see this link on making a cushion with old bed pillows? Pillows are also on sale for cheap this time of year for back to school dorm supply sales if you want to start with fresh.
Sometimes it is less expensive to use sheets (don't know if it is thick for a chair cushion though) or old blankets, quilts or bedspreads instead of yardage. Or try the sale section of your local fabric store.
I always wanted a papasan chair. Napping in one is like sleeping in a little cocoon. :-)
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